Precision at Every Stage: Analysis in Winemaking & Bottling

There are a number of factors that can influence the overall winemaking process.  These factors can stem from the vineyard, the grapes, juice chemistry and the particular wine processing methods being undertaken.  Understanding the type of analysis that is available can assist at each stage of this process.  Having access to accurate and reliable data can be vital to guide decision making and help protect the quality of the final product.  This technical article will discuss the critical points in the winemaking process, rather than growing process, including chemical analysis at harvest, fermentation and bottling that promote and protect wine quality.  Virus and plant testing other than petiole analysis will not be discussed.

Grapevine Flowering

Petiole analysis is often overlooked but can provide critical information regarding vine nutrition pre-harvest.  Like all plants, vines need certain nutrients to ensure good growth and to produce healthy fruit. To make good wine from the grapes, the range and quantities of nutrients must be optimum, including the correct amount of all essential nutrients. (Note: in this article the term ‘nutrients’ will be used in place of the less accurate but commonly used term ‘minerals’). Nutrients for vine health are primarily extracted from the soil in which the vine grows. Healthy soil, which contains good levels of nutrients, is necessary for healthy plant growth. Petiole testing identifies deficiencies in the amounts of nutrients; these deficiencies can be ameliorated using supplementary nutrient application by soil fertilizers and/or foliar sprays.

The optimal time to consider petiole analysis is at the full flowering stage (80% cap-fall).  Petiole analysis can provide a snapshot of the nutrient status of the vine, as results obtained can be compared to published standards (Table 1) which relate to vegetative and reproductive performance.  Obtaining quantitative information on nutrient levels can assist in determining the effectiveness of fertiliser applications and also help identify the cause of any specific vine problems.

The main macro nutrients are: N, K, Ca, Mg, P; the main micro nutrients include Cl, B, Fe, Mn, Zn, Cu. This range of nutrients, along with nitrate and sodium, are used by most grape growers as there is an accepted standard of levels for them, as shown below in Table 1. 

 

Nutrient Deficient Marginal Adequate High Toxic
Nitrogen (%) 0.80-1.10
Nitrate Nitrogen (mg/kg) <340 340-499 500-1200 >1200
Phosphorus (%) <0.15 0.15-0.24 0.25-0.50 >0.50
Potassium (%) <1.0 1.0-1.7 1.8-3.0
Calcium (%) 1.2-2.5
Magnesium (%) <0.30 0.30-0.39 >0.40
Sodium (%) 0.10-0.30 0.40-0.50 >0.50
Chloride (%) <1.0 1.0-1.5 >1.0 or 1.5
Iron (mg/kg) 7 70
Zinc (mg/kg) <15 15-26 >26
Manganese (mg/kg) <20 20-29 30-60 >500
Boron (mg/kg) <25 26-30 30-100 >100
Copper (mg/kg) <3 3.6 >6

Table 1. Petiole Nutrient Guidelines (Adapted from Iland et al., 2011).

Berry Ripening

Maturity analysis
As harvest time approaches, it is important to monitor the ripening and quality of berries by tracking parameters such as soluble solids, pH and titratable acidity (TA) to help guide picking decisions.  Baume – a measure of density - is commonly measured in Australia and provides an indication of the sugar content of the berries and the potential alcohol content of the wine.  pH and TA analysis provides the hydrogen ion concentration (pH) and the acidity of the grapes which is vital information in regards to berry ripening and harvest.  This information provides a baseline to make picking decisions and subsequent winemaking additions.  During berry ripening, it is also possible to perform basic analysis in the field, refractometers and hydrometers​​ are straightforward to use to monitor the sugar composition of the grapes.  

Colour analysis

Analysis of berry colour and tannins can also provide useful information at this stage.  Colour analysis can indicate the development of anthocyanins during ripening and provide information on grape quality.  Tannin measurement can allow the management of tannins from the berry stage to the final product.

Smoke taint

​In the unfortunate event of bushfires, smoke taint analysis can assist in determining whether berries have been impacted, and if so, by what extent.  These results can allow the implementation of management techniques to reduce the impact of smoke taint aromas.  In extreme cases, results can also be fundamental in deciding whether to harvest at all, potentially saving the costly exercise of harvesting grapes that will produce a tainted and commercially unviable product.  There are a several key cited methods of testing for smoke taint in grapes and wine which will provide very different results, it is important to work consistently with your local laboratory (Favell et al 2022).

Botrytis cinerea

Botrytis cinerea is a mould which can develop on grape bunches in the vineyard. The growth of Botrytis cinerea on grapes can lead to major issues during the production of wine. Laccase is an oxidative enzyme that is produced when Botrytis affects grapes. Its presence in both red and white musts and wine can result in rapid browning and loss of aroma.  Laccase analysis can be used to assist in treatment and processing decisions of particular batches.  An alternative indicator of the presence of Botrytis cinerea is gluconic acid which can also be measured analytically (Zoecklein et al., 1995).  Small, portable analysis units like Absorbance ONE and Vintessential test kits also make it possible to measure analytes such as gluconic acid in the vineyard with minimal capital outlay.

 

Type of analysis When to sample What it tells us Adjustments
Petiole analysis Full flowering stage (80% cap-fall) Whether micronutrients are within an optimal range for grape quality. Vines may be supplemented to counteract any deficiencies.
Maturity analysis (pH/TA/Baume) After veraison, leading to full maturity This information provides a baseline to make picking decisions and subsequent winemaking additions. It is legal in Australia to add water to grapes at the crushing stage to lower the sugar content and subsequent alcohol content of the wine.
Various acids such as tartaric and malic acid may be added to lower the pH and increase the TA to a desirable level.
Acid producing yeast are also becoming more popular to modulate the acid content. For example Zymaflore Klima (Laffort Oenologie) produces malic acid at the cost of alcohol and Zymaflore Omega is able to produce lactic acid.
Smoke taint analysis As close to picking as possible Provides an indication of whether volatile smoke compounds are present in significant levels which are likely to be released during fermentation as volatile phenols that can be perceived aromatically. This is a significant research topic of interest. Currently there is no silver bullet to remove volatile smoke related phenols formed during fermentation without removing many other aroma and flavour compounds. Some removal strategies:
-Activated carbon (aroma removing)
-Physical removal techniques.
Laccase and Gluconic acid (Test for Botrytis cineria) As close to picking as possible/Juice stage Botrytis cinerea produces a highly oxidising enzyme called laccase which can quickly oxidise phenolic compounds and turn them brown. Whilst this can be more easily detected in white grapes, it can be challenging to see botrytis visually in red grapes, and it is only once the wine has turned brown that laccase becomes evident. Juices may be pasteurised to inactivate the laccase. Specific commercial tannins which are negatively charged are also able to bind to laccase and inactivate the enzyme.

Table 2. Pre-harvest Analysis Options (excludes soil testing)

In the winery

There are a number of different analytical tests that can be done on juice and must at the time of crushing and pressing.  

Yeast Assimilable Nitrogen (YAN) 

Yeast Assimilable Nitrogen (YAN) analysis gives the total nitrogen content available for yeast to use during fermentation and can be vital in avoiding stuck fermentations and guiding decisions around nutrient additions.  

Monitoring the pH of juice is important as it can influence microbial stability and can also impact the effectiveness of SO2 (AWRI, 2017).  Continued monitoring of TA is also important in regards to the sensory quality of the wine.

Commercially available tests kits which measure ammonia and primary amino acid nitrogen can be used to determine the YAN content of juice.  Commercial laboratories can also assist to provide these results accurately and rapidly. 

Malic acid, whilst not commonly tested at harvest, can provide information on thea starting point at which Malolactic fermentation commences.

The starting level of SO2 is not commonly tested at this stage.  However, an overaddition by a grower into picking bins can provide a very high starting level of SO2 that could cause stuck and sluggish fermentations.

An initial baume check post crushing for pressing may provide a better insight into the starting baume and resulting alcohol than a grape sample due to sampling error or vineyard inconsistency.  

Alcoholic Fermentation​

​Ensuring a strong fermentation is key to so many aspects of wine quality.  Adequate nitrogen is important to not only produce enough cell biomass, but also to maintain viability for the duration of fermentation.  A lack of amino nitrogen can also impact the production of not only key aroma compounds but off flavours like hydrogen sulphide as well. 

Stuck and sluggish fermentations can cause significant economic losses for a winery due to extended labour requirements and purchase of additional yeast and nutrients to restart fermentation. Wine quality is also often significantly impacted causing additional financial loss. Extended periods of time with residual sugar and lack of SO2 protection increase the risk of microbial spoilage primarily due to Acetobacter spp and Brettanomyces bruxellensis.  

Stuck and sluggish fermentations are an adaptive process with a number of factors culminating to arrest the fermentation.  These can include insufficient levels of YAN relative to the potential alcohol, a compromised yeast population, incorrect yeast selection, acetic acid levels > 0.8g/L and high SO2.  Analysis of these parameters can greatly assist in avoiding stuck or sluggish fermentations (Table 2).

Analysis Options
Baume and temperature Monitor fermentation kinetics and the depletion of sugar.

Ensuring temperature does not get too high or too low is important for yeast viability and fermentation kinetics.

Yeast Assimilable Nitrogen (YAN) Low levels of YAN can indicate that the yeast lacks the essential nutrients to grow.
Glucose and Fructose Fructose is often the primary sugar remaining in a stuck or sluggish ferment.
Alcohol High alcohol levels can inhibit the metabolic activity of yeast.
Yeast Viability Maintaining high yeast viability is crucial to complete fermentation.
Acetic Acid High levels of acetic acid can inhibit yeast activity.

Table 3. Analysis Options During Fermentation

 

Malo-lactic Fermentation​

Malolactic fermentation (MLF) is the conversion of L-malic acid into L-lactic acid with the release of carbon dioxide.  Oenococcus œni is the main species responsible for MLF in wine and the reaction is catalysed by the malolactic enzyme.  This reaction is highly dependent on pH, temperature, alcohol concentration, and levels of SO2

The longer MLF takes to complete, the longer the wine is left exposed to the proliferation of undesirable microorganisms such as Acetic acid bacteria and Brettanomyces bruxellensis, as well as the increasing likelihood of excess volatile acidity production.

Additionally, the amount of SO2 binding compounds increases as the duration of MLF is extended, therefore the quicker MLF is completed, the more SO2 will remain available in the free form.

Analytical monitoring of malic acid, lactic acid bacteria, pH, alcohol, acetic acid and both Free and Total SO2 are therefore all important to consider during this stage of the winemaking process to ensure rapid and complete MLF.

 

Clarification and Stabilisation

The clarification of wine is required to remove particulates that develop during the winemaking process.  These particulates may include dead yeast cells, bacteria, grape skins, tannins or phenolic polymers.  Wines may initially be clarified by settling and racking, or by filtration with or without the assistance of pectolytic enzymes.  In order to obtain long term clarity and stability, wine may be treated with fining agents such as vegetable proteins, PVPP and traditional animal based fining agents as well as bentonite for clarification.  Bentonite is a widely used additive in the wine industry. Bentonite particles are negatively charged and so attract positively charged particles such as proteins, thus removing them from the wine (Mierczynska-Vasilev et. al., 2015).  Bentonite trials can be conducted in the winery or laboratory to determine the optimal rate of bentonite to be added to avoid overfining.  Analysis can also confirm that a wine is protein stable after treatment with bentonite.

The cold stabilisation of wines is used to prevent tartrate precipitation, as potassium bitartrate is strongly insolubilized at low temperatures (Ribereau-Gayon et al., 2000).  Tartrate stability can be confirmed by chilling the wine to a low temperature or by conductivity.  Industry standard in Australia for measuring cold stability is bringing the wine to -4°C for 72 hours.  Any crystals present at the end can be visually determined.  Conductivity is a quicker test which involves saturation with potassium bitartrate (Cream of tartar) and the change in conductivity provides a % change.  The pass rate will vary from laboratory to laboratory, however as a general rule a pass is between 4-5% percentage drop in conductivity.  Anything higher will show a larger change in conductivity indicating crystal formation.

Calcium 

Calcium content is becoming increasingly topical in winemaking.  Climate change appears to play a role in increasing calcium levels (Fioschi et. al, 2024; Cosme et. al., 2024).  Warmer conditions and reduced rainfall create stress in the vine, altering the grape composition. Some key changes that contribute to instability include:

  • Higher calcium concentrations in juice.
  • Higher pH levels.
  • Lower malic acid levels.
  • Higher sugar levels, resulting in higher final alcohol percentage.

High levels of calcium can create a calcium instability via the formation of calcium tartrate crystals.  Whilst potassium instability is temperature sensitive, calcium tartrate precipitation is not.  This means that a cold test will not detect a calcium instability.  Currently the Winechek group is recommending that anything over 60 mg/L calcium is a potential risk based on findings from the BioLaffort group.  Calcium treatments are available to reduce high levels found in wine, it is advised to work with the manufacturer to ensure best practice. Standard practices to tartrate stabilise a wine including carboxymethyl cellulose, polyaspartate as well as the addition of cream of tartar will not assist with calcium instability.

 

​Bottling and Post Bottling

The wine you have made can be adjusted, fined, sulfured and played with for as long as you want.  That is, until you lock it away in a bottle.  So, it’s important that the composition of your wine is exactly how you want it just prior to the bottling process.  Some important parameters to consider pre-bottling are shown below in Table 3.

Analytical Parameter Reasons for Consideration
pH pH has a large impact on the efficacy of SO2. It also greatly affects the ability of spoilage organisms to grow.
Acetic acid The level of volatile acidity in wine is set by law and varies from country to country. Although all wines have some acetic acid, there is a limit to what is considered appropriate and this varies with wine style.
Alcohol Primarily due to taxation and labelling considerations, this parameter needs to be accurately known at the bottling and labelling stage of wine production.
Free and Total SO2 As the major preservative used in wine, this is a critical parameter to. The Free SO2 level can decrease rapidly and is usually adjusted just prior to bottling.
Glucose & Fructose These major sugars can have a large impact on flavour and are the main food source for microbes. Knowing the accurate level at bottling is therefore essential.
Malic acid Residual malic acid may pose a risk of malolactic fermentation post bottling if the wine does not contain enough molecular SO2 to prevent this.
Turbidity Many bottling lines have maximum turbidity specifications for a wine to go through filtration. Some additives like CMC may also have maximum turbidity specifications before use.
Dissolved oxygen Ensure that the wine has not picked up excessive levels of oxygen in either transportation or, critically, at the bottling stage.
Dissolved CO2 CO2 levels in sparkling wines are critical. In still wines, CO2 can provide texture and flavour and a minimum amount is often desired.
Brettanomyces bruxellensis Brettanomyces bruxellensis is best monitored over the life of the wine, however a pre-bottling check is important if the wine is not going to be sterile filtered. This can be tested either by measuring the B. bruxellensis DNA using qPCR, culturable cells using plating, or measuring the taints produced, 4-Ethylphenol and 4-Ethylguacol, via GCMS.

Table 4. Important Considerations for Analysis Before Bottling

 

Knowing the results from the above analysis allows any final adjustments to be made to the wine before it is bottled.  After bottling, additional testing may be required, such as;

Dissolved Oxygen and Carbon dioxide

Measurement of dissolved oxygen (DO) in finished wines has been a longstanding practice in the wine industry, with various types of DO meters available. Dissolved oxygen is a fundamental bottling criteria to ensure that the wine has not picked up excessive levels of oxygen in either transportation, or critically, at the bottling stage.  Dissolved CO2 is critical in still wines at bottling, but even more critical in the bottling of sparkling wine in order to determine the optimal CO2 target for the desired wine style. 

Microbial stability:  A critical measurement, this ensures there can be no microbial spoilage in the bottle.

Trace Analysis:  Analysis of specific compounds such as 4-Ethylphenol and 4-Ethylguaiacol, which can greatly impact the aroma and flavour characteristics of wine, may be done post bottling.

Export Testing:  To comply with exporting requirements there are certain Certificates required depending on the destination of the wine.  Commercial laboratories with NATA Accreditation are able to assist with these requirements.

Conclusion

Accurate and reliable analytical data is crucial throughout the entire winemaking process, from the vineyard to the bottle.  Whether the data is obtained within the winery or through a commercial laboratory, the results obtained can help guide important decisions throughout the entire process to ensure a quality final product.  If performing analysis in-house, prior to harvest is a perfect time to ensure that any equipment present in the winery laboratory is checked for accuracy.  Commercial laboratories may be able to assist in checking small pieces of winery equipment, such as micropipettes and pH meters to ensure that any results obtained in-house are reliable.​

 

References 

Ask the AWRI (2017). Understanding Molecular SO2. Grapegrower and Winemaker, Issue 636.

Cosme F, Filipe-Ribeiro L, Coixão A, Bezerra M, Nunes FM. Efficiency of Alginic Acid, Sodium Carboxymethylcellulose, and Potassium Polyaspartate as Calcium Tartrate Stabilizers in Wines. Foods. 2024; 13(12):1880. doi:10.3390/FOODS13121880/S1

Favell, J. W., Wilkinson, K. L., Zigg, I., Lyons, S. M., Ristic, R., Puglisi, C. J., Wilkes, E., Taylor, R., Kelly, D., Howell, G., McKay, M., Mokwena, L., Plozza, T., Zhang, P., Bui, A., Porter, I., Frederick, O., Karasek, J., Szeto, C., ... Noestheden, M. (2022). Correlating Sensory Assessment of Smoke-Tainted Wines with Inter-Laboratory Study Consensus Values for Volatile Phenols. Molecules27(15), 4892. https://doi.org/10.3390/molecules27154892

Fioschi G, Prezioso I, Sanarica L, Pagano R, Bettini S, Paradiso VM. Carrageenan as possible stabilizer of calcium tartrate in wine. Food Hydrocoll. 2024; 157:110403. doi:10.1016/J.FOODHYD.2024.110403

Iland, P., Dry, P., Proffitt, T., Tyerman, S., Collins, C., Pagay, V., & Steel, C. (2011). The Grapevine: from the science to the practice of growing vines for wine. Patrick Iland Wine Promotions Pty Ltd.

Laffort 2025. On the Couch: Talking Tartrates with Sami - Laffort - https://laffort.com/en/inpress/on-the-couch-talking-tartrates-with-sami/

Mierczynska-Vasilev., A & Smith, P. (2015).  Current state of knowledge and challenges in wine clarification, Aust J Grape Wine Research, 21.

Ribereau-Gayon, P., Glories, Y., Maujean, A., & Dubourdieu, D. (2000). Handbook of Enology Volume 2.  The Chemistry of Wine Stabilization and Treatments. John Wiley & Sons Ltd.

Zoecklein, B., Fugelsang, K., Gump, B., & Nury, F. (1995). Wine Analysis and Production, Aspen Publishers New York.

0
    0
    Your Cart
    Your cart is emptyReturn to Shop